Helical Gear Reducer

KF Series Solid Shaft Output Helical Gear Reducer

The primary speed ratio of the K series helical bevel gear reducer ranges from 5.36 to 197.37, and the combined speed ratio of the K series and R series can reach up to 32625. Its torque ranges from 200 to 50000 N.m, and its power ranges from 0.18 to 200 kW. The input methods include direct motor connection, motor belt connection, or input shaft and connection flange input. The output modes include hollow shaft output or solid shaft output. KF series is one type with flange-mounted solid shaft output.

As one of the helical gear reducer manufacturers, suppliers, and exporters of mechanical products, We offer helical gear reducer and many other products. Please get in touch with us for details.

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KF Series Solid Shaft Output Helical Gear Reducer

K series helical-bevel gear reducer is a new type of right-angle reduction transmission device composed of helical gear and bevel gear transmission. K series helical-bevel gear reducer is widely used in various low-speed, high-torque right-angle transmissions and is a general essential part of mechanical transmission. It has the advantages of high precision, high efficiency, fine transmission ratio classification, wide usage range, ample transmission torque, reliable performance, low vibration, low noise, flexible installation, and convenient use and maintenance for customers. International standards optimally design the gear reducer.

The primary speed ratio of the K series helical bevel gear reducer ranges from 5.36 to 197.37, and the combined speed ratio of the K series and R series can reach up to 32625. Its torque ranges from 200 to 50000 N.m, and its power ranges from 0.18 to 200 kW. The input methods include direct motor connection, motor belt connection, or input shaft and connection flange input. The output modes include hollow shaft output or solid shaft output. KF series is one type with flange-mounted solid shaft output.

KF Series Solid Shaft Output Helical Gear Reducer Specifications:

Product name: K series helical bevel gear reducer
Model: KF37/47/57/67/77/87/97/107/127/157/167/187
Mounting ways: Foot-mounted and flange mounted
Input ways: Motor input, AM (IEC) flange input, and shaft input
Output way: Solid shaft output or hollow shaft output
Efficiency: over 95%
Housing material: HT250 high-strength cast iron
Gear material: 20CrMnTi
Surface hardness of gears: HRC58-62
Input/Output shaft: 40Cr steel
Heat treatment: Carburizing and quenching
Bearing: C&U or other brands
Oil seal: NAK or other brands
Lubricating oil: Gear oil
Packing: plywood case

KF Series Solid Shaft Output Helical Gear Reducer Parameters:

Size 37 47 57 67 77 87 97 107 127 157 167 187
Structure K    KA    KF    KAF    KAZ    KAT    KAB
Input power
(kW)
0.18-3.0 0.18-3.0 0.18-5.5 0.18-5.5 0.37-11 0.75-22 1.1-30 3-45 7.5-90 11-160 00 18.5
Ratio 5.36-
106.38
5.81-
131.87
6.57-
145.14
7.14-
144.79
7.24-
192.18
7.19-
197.37
8.95~
176.05
8.74-
141.46
8.68-
146.07
12.65-
150.41
17.28-
163.91
17.27-
180.78
Permissible torque(N.m) 200 400 600 820 1550 2700 4300 8000 13000 18000 32000 50000

KF Series Solid Shaft Output Helical Gear Reducer Application Area:

This series reducer is designed and manufactured based on a module combination system, with many motor combinations, installation forms, structure schemes, and fine transmission ratio classification, meeting different working conditions with superior performance. High rigidity cast iron box with steel bars; Hard tooth surface gear is made of high-quality alloy steel; the surface is carburized, quenched, and hardened, and the teeth are ground for fine processing: low-temperature rise, long life, and widely used in metallurgy, sewage treatment, chemical, pharmaceutical, and other industries.

How Does Helical Reducer Work?

Spiral retarders operate more smoothly and quietly than other types of gears and retarders due to the way the teeth engage. A tooth on a helical gear is tangential to the face of the gear at an Angle. When two teeth begin to touch, contact is not done immediately. Instead, as the gear rotates, the teeth gradually engage the gear until they are in full contact. The screw reducer can move in both directions. Either way, the curved configuration of the teeth creates a spiral, while the two gears gradually mesh with each other during rotation.

The average spiral Angle ranges from 15 to 30 degrees. The thrust load is mainly affected by the tangent of spiral Angle. When a large amount of thrust is generated, the thrust load is supported by bearings. When mounted on a vertical shaft, the screw reducer can be adjusted to rotate 90 degrees. Since thrust is generated when helical gears turn, helical retarders are ideal for heavy-duty operations. In addition, because of their quiet nature, screw retarders are often used in automated systems such as lifting or pulling operations.

We Also Provide Other Series of Helical Gear Reducers:

Company Profile

Hangzhou XinLan Reducer Co., Ltd. is a professional speed reducer manufacturer and exporter in China specializing in producing and selling various gear speed reducers. Our factory is located in Hangzhou city, one of the industrial reducer belts in China. We supply products including WP worm gearbox, RV worm gearbox, R K S F series helical gear reducer, cycloidal speed reducer, JZQ cylindrical gearbox, worm gear screw jack, T series spiral bevel gearbox, motor, etc.

With the advantages of high precision, low noise, long service life, and stable performance, our products are widely used in industries like plastic, metallurgy, mining, lifting, packing, conveying, chemical, glass, construction, etc., and are praised by domestic and foreign clients from north America, Europe, Southeast Asia, South America, the Middle East.

“Quality first, sincere service, mutual development” is our business philosophy. We are committed to providing all our clients with a reliable product, competitive pricing, speedy delivery, and the highest level of customer service. We are a warm and responsible speed reducer supplier.

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Helical Gear Reducer Videos

FAQ

Q1: Are you trading company or manufacturer?
A: We are factory.

Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H series parallel shaft helical gear reducer.

Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.

Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q5: What information shall we give before placing a purchase order?
A: a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery