Gearing Arrangement: Helical
Output Torque: 0.075kW to 125kW(5HP)
Input Speed: 1720/60Hz 1450/50Hz
Output Speed: 0.01rpm to 1000rpm
Motor: Single phrase or 3 phrase
Gearbox Shaft Type: Bore, solid shaft
Certificate: ISO9001, ISO14001
Ratio: 5,10,15 to 1:1800
Product name: bevel helical gearbox
Gear System: Helical Gear
Rated Power: 0.1kW to 75kW
Gear efficiency: 83% to 88%
Gear Speed Reducer Mounting: Flange B5 or Foot Mount B3
Helical Gear Motor Manufacturer: ZheJiang
Packaging Details: bevel helical gearbox packed in Crate or Wooden boxes to ensure Highest protection and minimum damage
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Quality Helical Gearmotor by Varitron from ZheJiang
Varitron V11 bevel helical Gear Motor Speed Reducer Gearbox
Variton Compact design helical gear motor reducers series are easy installation with low noise, high efficiency,light weight and compact design with satisfactory functions. The cutting edge technology provided by Varitron contributes gear motor to be silence, high gear efficiency and easy maintenance.
Main Features
– Quality & Silence
Every Gear Motor manufactured by Varitron, goes through a series of running tests to confirm within quality standard.
– Long service life with high precision manufacturing
Gears and shaft are manufactured with precision machined and carburized, then for precision tooth grinding or skiving assures long service life.
Quick Facts
Three Phase Gearmotor
Single Phase Gearmotor
Reducer
Gear Material
High Quality alloy steel machined and carburized with precision tooth grinding or skiving
Housing
Aluminum alloy Casting for model 18,22,28. Cast Iron for model 40,50
Lubrication
High Qually #0 Lubrication Oil (lubricated when shipped)
Ratio Range
1/3 to 1/1800
Motor
HP
1/10HP to 5HP (75W to 3.7kW)
1/10HP to 3HP (75W to 2.2kW)
Voltage
208/415, 220/380, High Quality Bevel Miter Gear Motor Speed Reducer Steering Gear Box T Series Single Transverse Shaft Bevel Gearbox 220/440, 230/460, 240/480
110/220, 120/240
Frequency
50 / 60 Hz
50 / 60 Hz
Enclose Type
Total Enclosed Fan Cooled, IP54
Partially Enclosed Fan Cooled
Staring
Full Voltage Drive On Line
Capacitor Start
Housing
Auminum alloy
Insulation
F Grade Continuous S1 Duty
Brake
(optional)
Function
Safety Brake
Voltage
DC90-110V with AC 220V Rectifier
DC90-110V with AC 110V Rectifier
Environmental Specifications
Temperature
-10° – 40°C (14° – 104°F)
Humidity
Under 90% RH (Non-Condensation)
Place
Indoor, Below sea level 1000 m (3,300 ft)
Helical Gearmotor Construction Drawing
Helical Gearmotor Model
Helical Gearmotor Operation Directions
Helical Gearmotor How to order
R Series Helical Gearmotor
F Series Helical Gearmotor
K Serier Helical-Bevel Gearmotor
S series Helical Worm Gearmotor
GH series helical Gearmotor
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Applications
Gear manufacturer for Agitators Mixers, Brewing and Distilling, Conveyors, Extruders, Food industry, S series worm gear reductor speed reducer right angle gearbox for agricultural machinery Metal Mills, Hammer mills,Paper Mills,Lumber Industry, Rubber & Plastics Industries, Sewage Disposal Equipment, Oil Industry, Chemical plant, Textile Industry, Sugar Industry, Dry Dock Cranes.. and many more
More Information gear.fyi/cdg
Website: gear.fyi/shg
Packaging & ShippingPackaging Detail: 5hp helical geared motor will use wooden case or carton box or according to customer requirement
Take Control In Speed Company Information We consistently focus our attention on the quality management system. With our continuously improved quality function, customers’ satisfaction on our products and service is guaranteed. All our employees take Total Quality Assurance as their common goal and set customers’ satisfaction as their highest priority.
Why Partner with Varitron?
We Consider Our Customers as Our Friends and Families, and We do Believe in the CZPT Situation for Building up Long-Term Relationship.
– Innovation
Provide durable, high efficiency stable products and services.
– QualityDeliver consistently superior performance and pursue every possible improvement.
– EnvironmentBe a responsible citizen that makes a difference by helping build and support sustainable communities. Varitron’s manfucature plant passed thorugh ISO14001
– Customer SatisfactionAnticipate customer needs and exceed their expectations in affordability, quality and on-time delivery.
Our Services
What you should know about Varitron?
Products of Varitron
Cyclodical gearbox
Helical gearbox
Plaentary gearbox
Chain PIV
Worm gearbox
Motor
The Precision is in Control
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
