China wholesaler China High Quality Km Series Helical-Hypoid Gearbox planetary gearbox

Product Description

China High Quality Km Series Helical-Hypoid Gearbox

Features:

1. 2-stage or 3-stage helical & hypoid bevel gear set, large reduction ratio
2. Hardened gears, higher gear hardness and strength than RV series worm gears. Wearable and long service life
3. Energy efficient. The efficiency is more than 90%. About 10%~40% efficiency difference compared with RV series worm gearbox
4. Modular design, various combinations
5. Mounting dimensions are compatible with RV series (Except KM050 and RV050)
6. High efficiency KM series can replace RV series in wide applications

Product Description:

Rated Power 0.12KW-5.5KW
Input Speed 1400r/min
Output Speed 4.7-187.0r/min
Ratio 7.48-296.10
Output Torque 5.9-874N.m
Accessory Torque arm
Housing Cast iron, Aluminum alloys

Main Materials
(1) Housing: die-cast aluminum alloy (frame size 27 to 57)
(2) Gear wheel: 20CrMnTiH1 carbonizing & quenching heat treatment make the hardness of gears surface be up to 56-62 HRC, and be retained carburization layers thickness between 0.3 and 0.5mm after precise grinding.
3. Surface Painting
Aluminum alloy housing:
(1) Shot blasting and special antiseptic treatment on the aluminum alloy surface.
(2) After phosphating, spray the RAL9571 silver white paint.

Models
 

Models

Stage

Nominal Ratio

Output Speed (n2)*

Max. Torque

Input Shaft Dia.

Output Hole Dia.

Output Shaft Dia.

KM050

3 Stage

50~300

4.8~27

130N.m

Φ11

Φ20, Φ24

Φ25

2 Stage

7.5~60

24~181

130N.m

Φ11

KM063

3 Stage

50~300

4.6~27

200N.m

Φ11

Φ25, Φ28

Φ25

2 Stage

7.5~60

23~184

200N.m

Φ14

KM075

3 Stage

50~300

4.7~28

350N.m

Φ14

Φ28, Φ30, Φ35

Φ28

2 Stage

7.5~60

24~187

350N.m

Φ16

KM090

3 Stage

50~300

4.7~28

500N.m

Φ14

Φ35, Φ38

Φ35

2 Stage

7.5~60

24~187

500N.m

Φ19

KM110

3 Stage

50~300

4.7~27

750N.m

Φ19

Φ40, Φ42

Φ42

2 Stage

7.5~60

24~187

750N.m

Φ24

*Input Speed: n1=1400r/min

Product pictures:

Our company :
AOKMAN was founded in 1982, which has more than 36 years in R & D and manufacturing of gearboxes, gears, shaft, motor and spare parts.
We can offer the proper solution for uncountable applications. Our products are widely used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcohol market and various other types of machines with a strong presence in the international market.
AOKMAN has become a reliable supplier, able to supply high quality gearboxes.With 36 years experience, we assure you the utmost reliability and security for both product and services.

Customer visiting:

FAQ:
1.Q:What kinds of gearbox can you produce for us?
A:Main products of our company: UDL series speed variator,RV series worm gear reducer, ATA series shaft mounted gearbox, X,B series gear reducer,
P series planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred models and thousands of specifications
2.Q:Can you make as per custom drawing?
A: Yes, we offer customized service for customers.
3.Q:What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery
4.Q:What is your MOQ?
A: 1 Set

Our Services

Pre-sale services 1. Select equipment model.
2.Design and manufacture products according to clients’ special requirement.
3.Train technical personal for clients
Services during selling 1.Pre-check and accept products ahead of delivery.
2. Help clients to draft solving plans.
After-sale services 1.Assist clients to prepare for the first construction scheme.
2. Train the first-line operators.
3.Take initiative to eliminate the trouble rapidly.
4. Provide technical exchanging.

If you have any demand for our products please feel free to contact me.

Application: Machinery, Industry
Function: Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened
Installation: Horizontal Type
Step: Three-Step
Customization:
Available

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Customized Request

helical gearbox

Using Helical Gearboxes for Speed Reduction and Speed Increase

Yes, helical gearboxes can be used for both speed reduction and speed increase in various applications. The design of helical gears allows them to transmit motion and power between non-parallel shafts while changing the rotational speed.

Speed Reduction: When the driving gear (pinion) has fewer teeth than the driven gear, the gear ratio leads to speed reduction. This is commonly used in applications where the input speed needs to be decreased while increasing the output torque. For example, helical gearboxes are often employed in conveyor systems to reduce the speed of the motor while maintaining sufficient torque to move heavy loads.

Speed Increase: Helical gearboxes can also achieve speed increase by having the driving gear (pinion) with more teeth than the driven gear. This configuration is less common but can be used to increase the output speed while sacrificing some torque. Speed increase applications are typically seen in scenarios where higher speeds are required, such as in certain types of machinery or industrial processes.

It’s important to note that while helical gearboxes can perform both speed reduction and speed increase, the specific gear ratios and configurations need to be carefully chosen to ensure efficient and reliable operation for the intended application.

helical gearbox

Handling Shock Loads and Sudden Changes in Torque in Helical Gearboxes

Helical gearboxes are designed to handle a range of operational conditions, including shock loads and sudden changes in torque. The helical design of the gears, which have slanted teeth that engage gradually, helps to distribute forces more evenly across the teeth compared to straight-cut gears. This design characteristic contributes to the gearbox’s ability to withstand sudden changes in torque and shock loads.

The gradual engagement of the helical teeth results in smoother and quieter operation, reducing the impact of abrupt torque changes. The slanted teeth also allow for more gradual transmission of force, which helps in dampening vibrations and minimizing stress concentrations that can occur in high-impact situations.

However, while helical gears are better suited for shock loads compared to straight-cut gears, it’s important to note that extreme shock loads or sudden torque changes can still impact the gearbox’s components over time. Manufacturers often take factors such as application requirements, load profiles, and anticipated shock loads into consideration when designing helical gearboxes to ensure reliable and durable performance.

Additionally, using appropriate lubrication and maintenance practices can further enhance the gearbox’s ability to handle shock loads and sudden torque changes. Regular inspection and timely maintenance help identify and address potential issues before they lead to component failure.

helical gearbox

Industries Utilizing Helical Gearboxes

Helical gearboxes find widespread use in various industries due to their efficiency, smooth operation, and versatility. Some of the industries that commonly utilize helical gearboxes include:

  • Manufacturing: Helical gearboxes are employed in manufacturing processes for conveyor systems, material handling, and machine tools. Their ability to provide high torque and smooth motion makes them suitable for precision manufacturing.
  • Automotive: Automotive applications include power transmission in vehicles, especially in manual and automatic transmissions. Helical gearboxes contribute to improved fuel efficiency and smoother gear shifting.
  • Energy Generation: Helical gearboxes are used in power generation systems, such as wind turbines and hydroelectric generators. Their efficiency and load-bearing capacity are crucial for converting rotational motion into electrical power.
  • Construction: Construction equipment, such as cranes, excavators, and bulldozers, rely on helical gearboxes for efficient power transmission and control of heavy loads.
  • Mining: Mining operations use helical gearboxes in conveyors, crushers, and other equipment for material handling and ore extraction. The durability and high torque capacity of helical gearboxes make them suitable for demanding mining environments.
  • Marine: Marine vessels use helical gearboxes in propulsion systems to convert engine power into rotational motion for propellers. Their efficiency contributes to fuel savings and reliable marine operation.
  • Food and Beverage: Helical gearboxes are employed in food processing and packaging machinery due to their sanitary design and precise motion control.
  • Textile: Textile machinery relies on helical gearboxes for various processes, including spinning, weaving, and dyeing. Their ability to handle varying loads and provide smooth motion is beneficial in textile production.

The adaptability and efficiency of helical gearboxes make them a suitable choice for a wide range of industries, where reliable power transmission, smooth operation, and load-bearing capacity are essential.

China wholesaler China High Quality Km Series Helical-Hypoid Gearbox   planetary gearbox	China wholesaler China High Quality Km Series Helical-Hypoid Gearbox   planetary gearbox
editor by CX 2023-10-11