China TECMOTION High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor gearbox and motor

Warranty: 12 month
Applicable Industries: Printing machine, Automation Production line, SCARA and robot, Laser machine, Cutting machine, AOI machine, Testing machine
Weight (KG): 5
Customized support: OEM, ODM
Gearing Arrangement: Planetary
Output Torque: 7NM-1575NM
Input Speed: 2000r/min
Output Speed: 10-1000r/min
Item name: precision planetary reducer
Application: manufacturing industry
Ratio: 3-100
Output torque: 7NM-1500NM
Input speed: 2000r/min
max input speed: 6000r/min
backlash: 3arcmin
Radial load: 100N–100000N
MOQ: 1pcs
Place: HangZhou
Port: HangZhou,HangZhou

What is a planetary reducer?The utility model discloses a planetary reducer.The planetary reducer comprises a case, an input shaft, first-stage planet wheels, first-stage planet wheel axles, second-stage planet wheels and second-stage planet wheel axles.The input shaft is connected with gears of the first-stage planet wheels to drive the first-stage planet wheels to rotate, thefirst-stage planet wheels are connected with a first-stage inner gear arranged on the case to rotate and are uniformly distributed in the first-stage inner gear through a first-stage planet carrier, and the first-stage planet carrier is in gear meshed connection with the first-stage planet wheel axles to form first-stage speed reduction; the case is connected with the second-stage planet wheels to drive the second-stage planet wheels to rotate, and the second-stage planet wheels can rotate in a second-stage inner gear arranged in the case and in gear meshed connection with the second-stage planet wheel axles to form second-stage speed reduction. High precision series planetary reducer,it has many advantages such as low noise, high output torque and low backlash. It can smoothly output the power of the motor to the application end, and is widely used in various automation industries.The application characteristics of planetary reducer in automation industry equipment are: 1. High rigid body Using high-strength alloy steel, the gear is vacuum carburized and hardened, which has both surface hardness and core toughness,which greatly improves the rigidity and wear resistance of the machine body, and can maintain high meshing precision underlong-term use. 2. High precision Standard single-stage reducer backlash is less than 3 arcmin (arcmin) The backlash of the right-angle single-stage reducer is less than 4 arcmin (arcmin) 3. High input speed Can withstand input speeds up to 5,000RPM 4. High output torque Helical gear design can provide higher output torque than general spur gear planetary reducers Specification

Item name planetary reducer
Input speed 3000rpm
output torque126Nm
Ratio3/4/5
Radial load1300/1500/1600
Weight2kg
Applicationfor manufacturing industry
Our workshop Packing & Delivery Company Profile HangZhou Tecmotion Intelligence Co.,ltd.China Tecmotion is a brand of robot arm in China Tecmotion Co,ltd which was established HangZhou and had a branch in HangZhou.Tecmotion is a technical enterprise with development and innovation as its leading role.Tecmotion was built for gathering technical of Robot arm&harmonic drive technology in China to support widely usage of world,which is engaged in research, design and production of precise robot arm and harmonic drive device, With 30000m2 mill of production, Tecmotion has R&D center, production & testing equipment. All the details can be controlled by production link, as the parts were made in our mill totally, which promised stable qualityand capacity to support customers.For supporting China Automation process and worldwide cooperation in INDUSTRIE 4.0, Our Harmonic gear reducer aspires to control tolerance and precise of robots and automatic machines. With high stability, high precision, big torque, high life, big speed ratio, small size, our products has widely used in robots, aerospace, numerical control machines, semiconductor processing machines and precise mechanical drive control, especially be in robots industry of special requirement.Professional in supporting for customers of automatic and machining is our aim. We welcome an opportunity to speak with you and show you first hand why Tecmotion products would be a wise choice for your company’s future success.Our staff of sales and technical support is available to help you in selecting the right protection for your application as wellas to provide you with samples of our products for evaluation. At Tecmotion, we are committed to providing the highest level ofcustomer service, competitive pricing, speedy delivery and a comprehensive product offering. Our ultimate goal is your satisfaction.Tecmotion would like to integrate all advantages of competitors to supply better service to customers. FAQ 1.Are you a manufacturer or trading company?We are both2.do you have warranty?Yes, 1 year warranty3.Can you do application on non standard automation ?Non standard is welcome

The Parts of a Gearbox

There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
gearbox

Components

Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
gearbox

Functions

A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
gearbox

Maintenance

Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.

China TECMOTION High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor     gearbox and motor	China TECMOTION High Precision Low Backlash Spur Helical Gear Planetary Reducer Gearbox For Servo Motor Steeping Motor     gearbox and motor
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