China S Series Worm Helical Gearbox With IEC motor helical gears are used as transmission components

Product Description

S series Helical- Worm Geared Reducer with Motor

one. Item characteristics

one.1. S series: right-angle velocity reduction gearing composed by helical gears, worms, and gears, optimized and designed in accordance to intercontinental normal
 
1.2.Large precision, high efficiency, fantastic classification in transmission ratio, vast range, massive transmission torque, reliable performance, reduced sounds, versatile installation, and convenient use and maintenance.
 
one.3. They are extensively utilised in various reduced-speed transmissions, which are standard standard parts of mechanical transmission. 

2. Specialized parameters

Housing material                                     Solid iron
Housing hardness HBS90-240
Equipment material: 20CrMnTi
Area hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Enter/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Exact grinding 6-5 grade
Heat remedy tempering, cementing, quenching and so on
Efficiency up to ninety%
Sound(Max) sixty-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input technique flange enter,inline enter,shaft enter
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing manufacturers NSK,C&U and so forth
Oil seal manufacturers NAK,SKF and many others
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching and many others.

three.Apps

HangZhou XG Transmission Gearbox reducer are widely utilised in :
Ceramic Sector
Glass Sector
Foods Sector
Metallurgy Industry
Beer& Consume Market
Printing and dyeing Market
Textile Market
Warehouse Logoistics Market
Wooden operating Equipment
environmental defense gear Sector
Leather Market
Pharmacy Sector
 
5.Firm Details

 
ZheJiang CZPT Co.,Ltd,the predecessor was a state-owned military CZPT organization, was established in 1965. CZPT specializes in the full energy transmission remedy for higher-stop products production industries primarily based on the aim of “Platform Solution, Application Style and Specialist Support”.

Starshine have a strong complex force with above 350 personnel at present, such as more than 30 engineering experts, 30 high quality inspectors, masking an area of 80000 square meters and types of innovative processing devices and screening equipments. We have a good foundation for the industry application improvement and provider of large-stop speed reducers & variators proudly owning to the provincial engineering engineering study center,the lab of equipment pace reducers, and the base of contemporary R&D.

Our main products are R/S/K/F collection helical geared motor, SNP collection planetary gearboxes, SNKG sequence bevel-helical gearmotor, NCJ sequence equipment motor, RV collection worm gearboxes, JWB-X collection pace variators, B/JXJ series cycloidal gearboxes, XGK collection helical-hypoid Gearboxes, which commonly utilised in ceramic business, glass industry, woodworking machinery , high voltage switch, food & beverage, packaging & printing, Storage & logistics, hoisting & transportation facilities…etc , and CZPT technically give the professional merchandise & service for the medium and high-finish buyers, and our gearboxes are best-promoting in domestic, and even in abroad , such as in Europe, North The us, South The usa, Center East, South Asia, Southeast Asia, Africa…etc.

 In the potential , Starshine will maintain the creed of “serving consumer, diligence & simplicity, self-criticism, innovation, honesty, teamwork”, and the notion of “good quality generates worth” to emphasis on the customers’ demands and offer them the competitive transmission remedy and produce value for them constantly, and make a high-conclude gear manufacturing industry and produce a preferred brand of replacing import products and upgrading constantly for the finish users.

Between Dynamic and Static, Easy is Remarkable, let’s go forward hand in hand and make a brilliant foreseeable future!

Our factory 
1. 300 sets advanced processing equipment

two. “6S”Standardized Management

Our Team 

Technological Crew

Income Staff

Following Sales Staff

Exibition Present 

2019 ASIA ceramics exhibition

2018 Planet of Market Exhibition

High quality Assurance
 
Goods a hundred% take a look at ahead of shipping

Passed ISO 9001: 2015 Certificate.

 
Our Certificates:
Handed ” ISO 9001 Intercontinental High quality System Certification”, “Intercontinental Top quality Credit rating AAA++ Ceritifacte” ,  ” Swiss SGS Certification”, Iconic Manufacturer in Chinese Electromechanical Market”, “Popular Model of ZheJiang Province”, “Non-public Scientific and Technological Business in ZheJiang Province”, “National Large and New-tech Organization”, “Leading fifty in Chinese Equipment Sector” “2011 HangZhou Engineering and Technological R&D Centre” and so on.

Our provider

1. We provide twelve months Warranty.
two. We have thousands of gearbox reducers. From Enter Electricity .06KW to 200KW, Ratio 1.3-289.seventy four, Output pace -1095rpm and Output torque 1.4-62800Nm. They can meet up with your all various needs for distinct industries.
3. 24 several hours on the internet service.
four. Fast delivry. 
five. We offer E-catalog or Paper catalog,so you can decide on the design easily in accordance to your requirements 
six. Welcome you come to our manufacturing unit to check out our items, we can support you to book the hotel or ticket.

FAQ
 
Q:Are you a trading  company or manufacturer?
A: We are manufacturer.

Q:The place do you foundation?
A: We are in Xihu (West Lake) Dis. district, HangZhou, China.

Q:What varieties of gearbox can you make for us?
A: R/S/K/F series helical geared motor, SNP series planetary gearboxes, SNKG collection bevel-helical gearmotor, NCJ sequence equipment motor, RV collection worm gearboxes, JWB-X series velocity variators, B/JXJ series cycloidal gearboxes, XGK collection helical-hypoid Gearboxes

Q:What are the application of the gearbox?
A:Items are broadly employed in ceramic, glass, foods, metallurgy, beer & drink, printing and dyeing, textile, petrochemical engineering, warehouse logistics, wooden-operating machine, environmental security tools, printing and packaging, pharmacy, and leather-based. Items are marketed in some international locations and locations, these kinds of as Europe, The usa, and Southeast Asia, and it possesses dozens of distributors and right after-sale provider agents.

Q:What is the materials you use?

A1: Aluminum Housing entire body ( For the RV collection worm gearbox Measurement thirty~ninety)
   
A2: Forged iron(For the RV sequence worm gearbox, Dimension one hundred ten-one hundred fifty, For the NCJ  & F/R/S/K collection helical equipment reducer)

Any inquiry pls get in touch with:
Nicola Huang (Export income)
 
 
Site: gearbox1965

US $102.56-908.3
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.
US $102.56-908.3
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Machinery
Function: Speed Changing, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step

###

Customization:

###

Housing material                                     Cast iron
Housing hardness HBS90-240
Gear material: 20CrMnTi
Surface hardnesss  of gear     HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material           40CrMnTi
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal postion hardness HRC48 ° -55 °
Machining precision of gears  material Accurate grinding 6-5 grade
Heat treatment tempering, cementing, quenching etc
Efficiency up to 90%
Noise(Max) 60-68dB
Unit model Foot mounted,flange mounted,hollow shaft mounted
Input method flange input,inline input,shaft input
Vibration ≤ 20um
Backlash ≤ 20Arcmin
Bearing brands NSK,C&U etc
Oil seal brands NAK,SKF etc
Lubricant VG680
Motor IP55, F class
Motor shaft 40Cr, Tempering, cementing,quenching etc.

Why Choose a Helical Gearbox?

Choosing a helical gearbox is an important decision for any machine builder. It can help you to reduce maintenance costs, improve productivity and efficiency, and ensure that your equipment operates quietly and efficiently. In addition, it can also be compact in size and easy to install.helical gearbox

High productivity and efficiency

Compared to spur gears, helical gears have high productivity and efficiency. This is due to the fact that the helical gearbox is more effective at transferring power between right-angle configurations. Helical gears are also quieter. They also have the ability to tolerate a greater load. These gears are usually used in high-load applications, such as automotive transmission applications.
The basic features of helical gears include a slanted tooth face, a larger contact ratio, and a smoother performance. Helical gears are also less expensive than spur gears. They have more power carrying capacity, longer life, and are easier to maintain.
There are many factors that affect the efficiency of helical gearboxes. Some of them include the number of stages, reduction ratio, ambient conditions, and lubrication. They are also affected by the number of teeth.
Power loss in helical gears is mainly due to friction and heat. There are various approaches to minimize these losses. One approach is to analyse power losses using a numerical method.
Other factors that affect the efficiency of helical systems include speed, noise, and the number of teeth. The amount of power lost in gear mating is dependent on the load.

Low power consumption

Compared to other types of gearboxes, helical gearboxes have low power consumption. This is because they can tolerate more load, conduct smooth performance, and are quieter. They also require less oil changes and have a longer life span.
Helical gears have special teeth that are cut at an angle. The teeth are designed to engage gradually, rather than quickly. They can transfer power between parallel configurations and right-angle configurations.
Helical gearboxes are the most widely used gearboxes. They are also the most efficient. They can work at 98% efficiency. However, they are more expensive than spur gears. They can be packaged with oil-filled housings. They have less noise and require less maintenance. They can operate cooler, and have more torque capacity.
Helical gearboxes have two types: single and double helical gears. In the single type, the gears are perpendicular to the axis. They are usually used in automotive transmission applications. They can also be used in forward velocities. In the double type, the helical faces are next to each other.
Helical gears work at higher ratios, which increases their efficiency. They are also less noisy than spur gears. They are a good choice for applications that require high torque capacity. The basic efficiency of helical gearboxes ranges from 90% to 99.5%. They are also easier to operate and have a longer life span. They are suited to a wide range of applications.helical gearbox

Compact in size

Having a shiny new set of wheels is a nice change of pace. You get to sit in style and you get to drive it like the pro. The trick is finding the right one at the right time. Fortunately, there are plenty of companies who know how to build a high quality car that can be afforded by the average Joe. You’ll find all types of cars from sports coupes to hatchbacks. You’ll also find all types of drivers from the young professional to the seasoned veteran. You’ll also find all types of roads from main streets to back roads. There are even all types of parking spaces to choose from. With a bit of planning and some research, you’ll find the perfect fit for you and your family. You can’t help but wonder why you didn’t choose a vehicle with this many perks sooner. It’s a nice way to spend a night on the town, without having to worry about a parking fee. The next time you’re in the mood to take the family out to the country for a weekend in the great bluffs, you’ll know which ones to avoid.

Noise-free operation

Compared to spur gears, helical gears have better speed capability and quieter operation. However, helical gearboxes often have problems that stop their service. These faults result in increased productivity costs. These problems include fatigue, chipping tip, crack and missing tooth.
In this paper, we propose a novel signal processing scheme to detect gearbox faults at constant speed. The method involves the use of spectral subtraction (SS) to remove the spectral noise of a signal. This approach is widely used in speech signal processing. It is also used to estimate real-time noise information. The method was successfully applied to the analysis of gearbox faults.
The spectral subtraction technique is applied to the transmission error and to the side-band frequency feature. The side-band frequency is equal to the rotation frequency of the input shaft. A square envelope spectrum method is used to obtain the spectral feature. It was then used to obtain the corresponding fault signal. The method is then compared with experimentally measured noise data.
It is also important to note that the side-band feature is not stable in different noise levels. The optimal demodulation subband selection method is not obvious. However, the proposed method can obtain a stable amplitude value when SNR is low.
Another important factor that reduces noise is the overlap ratio. The overlap ratio is the sum of the transverse contact ratio and the face contact ratio. When the overlap ratio approaches one, the noise is minimized.

Improved performance at high speeds

Whether used in an industrial, automotive or power generation application, helical gearboxes provide a number of benefits over traditional spur gearing systems. These advantages include reduced noise, higher load capacity and smoother operation.
In an effort to reduce noise and improve performance at high speeds, Parker engineers developed a helical gearbox that runs quieter and produces 30-40% more torque than a conventionally modified gear. They also redesigned the entry and exit points of the gear tooth for increased efficiency and strength.
The high-speed helical geartrain has been tested at 5,000 hp power. The tests were performed in the High-Speed Helical Geartrain Test Facility at the NASA Glenn Research Center. The tests were conducted at four different design configurations and at multiple input shaft speeds. These tests included temperature increases from inlet to outlet, fling off temperatures, and power loss of the helical system.
The first step was to improve load distribution of the gear pair. This is done by modifying the microgeometry of each gear. In addition to modifying the microgeometry of each tooth, the length of the contact line was extended. This resulted in a higher tooth contact ratio.
Another option is to modify the straddle-mounted pin of the PGS. This is a complicated task because of spatial constraints. In order to determine whether the pin will have the desired effect, it needs to be tested in real-world tests.helical gearbox

Reduce maintenance costs

Compared to spur gears, helical gears have several advantages, such as less noise and vibration, greater load carrying capacity, and longer life. They also have a reduced maintenance cost.
Helical gears can be divided into two main types: single helical and crossed axis helicals. In the single helical type, two or three teeth connect at all times.
In crossed axis helicals, the shafts are inclined at a variety of angles. These gears are primarily used in non-perpendicular transmissions. They can have very low load carrying capacity, but they offer better strength and speed reduction than spur gears.
The double helical type has two mirrored rows of teeth that are angled. This type of gear is also known as a herringbone gear. It’s a design that’s ideal for non-perpendicular transmissions.
Helical gears are packaged in oil filled housings. They are a space saving gear reducer. They are used in automobile transmissions and other forward speeds. They are also used in industrial gearboxes.
Helical gears can be made of either solid or semi-solid materials. They can be sliced into an arbitrary number of cross sections. This allows the helix to be adjusted to suit the application.
It’s important to choose the right gear for your application. The gear’s design may include the number of teeth, lubricant type, surface treatment, and the tooth angle. It’s also important to choose the right lubricant, because it can affect the noise levels and the efficiency of the gear.
China S Series Worm Helical Gearbox With IEC motor     helical gears are used as transmission componentsChina S Series Worm Helical Gearbox With IEC motor     helical gears are used as transmission components
editor by czh 2023-01-01