China OEM Helical Planetary Reducer 60/90/115/142/180 Precision Planetary Reducer Double Support Large Capacity Gearbox gearbox adjustment

Product Description

Product Description

The reducer is generally used for low-speed and high-torque transmission equipment.

The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer.

The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect.

The ratio of the number of teeth of the large and small gears is the transmission ratio.
 

Applicable Industries

Manufacturing Plant, Automation industry

Customized support

OEM, ODM

Gearing Arrangement

Planetary

Output Torque

≤30 N.m

Input Speed

≤3000rpm

Output Speed

≥43rpm

Place of Origin

ZheJiang , China

Brand Name

HPS

Certification

ISO9001, CE

Housing Material

45#Steel or 42Crmo

Ratio

4,5,7,10,16,20,25,28,35,40,50,70

Material of Shaft

as required

Model

  60/90/115/142/180

Lubricant

Synthetic Grease

Packing

Standard export package

Warranty

1 Year

Detailed Photos

 

Application Field

Automatic Arms
Assembly Line

3D-Printer

Medical -Equipment

CNC Machine

Tapping Machine

Other Automation Devices

 

Why Choose Us

 

Standard production and Strict testing process

Package Type: Standard export packing & Wood pallets packing

CERTIFICATIONS

Product Parameters

It is suitable for most servomotor brands manufactured by manufacturers

Company Profile

ZheJiang High Precision Gear Transmission Co., Ltd

ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CZPT workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely. 

The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.

 

HPS attends 5-6 exhibitions every year, both solar PV exhibitions and automation industry exhibitions, professional sales team and quality products build CZPT a good reputation in the market.

Teams

WORKSHOP
Competitive & Advantages of Planetary Gearbox

* ODM & OEM Service

* Noise Test/ Life Test/ Water-proof Test/ High- Low Temperature Test/ Air-tight Test/ Salt Spray Test

* Low Noise, Low Backlash, High Efficiency

* 20000 Hours Working Life

* 100% Quality Checked with Quality Guaranteed

FAQ

Q1:Which areas are your products mainly used in?

A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.

Q4: Do you provide customized service?

A: Yes, we provide customized services. You only need to put CZPT your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Samples:
US$ 38/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

helical gearbox

Handling High Torque and Heavy Loads in Helical Gearboxes

Helical gearboxes are well-suited for handling high torque and heavy loads due to their unique design and meshing characteristics:

  • Helical Teeth: The helical shape of the gear teeth allows for gradual and continuous contact between the teeth during meshing. This results in smoother load distribution and reduced impact forces, making helical gears capable of handling heavy loads.
  • Multiple Tooth Contact: Helical gears have multiple teeth in contact at any given time, spreading the load over a larger area of gear teeth. This helps to distribute the load evenly and prevent localized wear and stress concentrations.
  • Increased Tooth Strength: The inclined orientation of helical gear teeth increases the tooth width, leading to greater tooth strength and improved load-carrying capacity.
  • Bearings and Shaft Design: The gearbox housing is designed to support heavy loads and provide proper alignment for the shafts and bearings. Hhelical gearbox

    Considerations for Designing Helical Gearboxes for Heavy-Duty Applications

    Designing helical gearboxes for heavy-duty applications requires careful consideration of various factors thelical gearbox

    Installation and Alignment of Helical Gearboxes

    Proper installation and alignment of a helical gearbox are essential to ensure its optimal performance and longevity. Here are the steps involved:

    1. Preparation: Gather all necessary tools, equipment, and safety gear. Ensure the work area is clean and well-lit.
    2. Mounting: Position the gearbox on the designated mounting surface and secure it using appropriate bolts. Follow the manufacturer’s guidelines for mounting torque and procedures.
    3. Shaft Alignment: Use precision tools such as dial indicators to align the input and output shafts. Achieving accurate shaft alignment minimizes stress on the gears and bearings.
    4. Bolt Tightening: Gradually and evenly tighten the mounting bolts, ensuring the gearbox remains properly aligned. Refer to torque specifications provided by the manufacturer.
    5. Lubrication: Fill the gearbox with the recommended lubricant according to the manufacturer’s specifications. Proper lubrication is crucial for reducing friction and wear.
    6. Alignment Check: After tightening the bolts, recheck the shaft alignment to ensure it hasn’t shifted during the tightening process.
    7. Run-In Period: Gradually introduce load to the gearbox to allow the gears to seat properly. Monitor the gearbox for any unusual noises, vibrations, or temperature changes during this period.
    8. Final Checks: Verify that the gearbox operates smoothly, without excessive noise or vibrations. Monitor the gearbox’s temperature during operation to ensure it remains within recommended limits.
    9. Regular Inspection: Schedule periodic inspections to check for any signs of wear, misalignment, or leakage. Address any issues promptly to prevent further damage.

    It’s important to follow the manufacturer’s installation and alignment guidelines specific to the helical gearbox model you’re working with. Improper installation and alignment can lead to premature wear, reduced efficiency, and potential failure of the gearbox.

    o ensure reliable and efficient operation under high loads and demanding conditions. Here are the key considerations:

    • Load Capacity: Heavy-duty applications involve substantial loads. The gearbox must be designed to handle these loads while preventing premature wear and failure. Calculations of the load distribution, contact stresses, and material strength are crucial.
    • Material Selection: High-strength and durable materials are essential for heavy-duty gearboxes. Alloy steels or special heat-treated materials are often chosen to provide the necessary strength and resistance to fatigue and wear.
    • Gear Tooth Design: Optimal gear tooth profiles, such as optimized helix angles and tooth modifications, contribute to smoother engagement and reduced stress concentrations. This enhances the gearbox’s ability to handle heavy loads without excessive wear.
    • Bearing Selection: Robust and high-capacity bearings are necessary to support the heavy loads and provide reliable shaft support. The bearings must be able to withstand both radial and axial forces generated during operation.
    • Lubrication: Adequate lubrication is critical for heavy-duty gearboxes. Lubricants with high load-carrying capacity and extreme pressure properties are chosen to ensure proper lubrication under heavy loads and to reduce friction and wear.
    • Heat Dissipation: Heavy-duty applications can generate significant heat due to friction and load. Efficient heat dissipation mechanisms, such as cooling fins or oil cooling, should be incorporated into the gearbox design to prevent overheating and thermal damage.
    • Sealing: Effective sealing is necessary to prevent contaminants from entering the gearbox and to retain lubricants. Seals must be capable of withstanding the conditions of the application, including high loads, vibrations, and potential exposure to harsh environments.
    • Efficiency: Although heavy-duty applications prioritize load capacity, achieving acceptable levels of efficiency is still important to minimize energy losses and heat generation. Proper gear tooth design and high-quality manufacturing contribute to better efficiency.
    • Structural Integrity: The gearbox housing and components must be designed with structural integrity in mind. Rigidity and robustness are required to prevent distortion or failure of components under heavy loads.
    • Reliability and Serviceability: Heavy-duty gearboxes should be designed with reliability and ease of maintenance in mind. Access to critical components, such as gears and bearings, for inspection and replacement is important to minimize downtime.

    Conclusion: Designing helical gearboxes for heavy-duty applications involves a comprehensive approach that addresses load capacity, material selection, gear tooth design, lubrication, heat dissipation, sealing, efficiency, structural integrity, and serviceability. By carefully considering these factors, engineers can create gearboxes that deliver exceptional performance and longevity in demanding industrial settings.

    igh-quality bearings and shafts help distribute the load and reduce wear.

  • Lubrication: Adequate lubrication is crucial to minimize friction and heat generation between gear teeth. Proper lubrication also helps to dissipate heat generated by the heavy loads.
  • Material Selection: High-strength materials with good wear resistance properties are chosen for helical gears to ensure they can withstand the demands of heavy loads.

Overall, the gradual engagement of helical gear teeth and their ability to handle multiple tooth contact positions them as a reliable choice for applications that require high torque and can handle heavy loads. Engineers carefully design helical gearboxes to ensure they can withstand the stresses imposed by the application’s specific requirements.

China OEM Helical Planetary Reducer 60/90/115/142/180 Precision Planetary Reducer Double Support Large Capacity Gearbox   gearbox adjustment	China OEM Helical Planetary Reducer 60/90/115/142/180 Precision Planetary Reducer Double Support Large Capacity Gearbox   gearbox adjustment
editor by CX 2023-08-29