China 2022 new design transmission gear industry reducer gearbox car gearbox

Warranty: 1 years
Applicable Industries: Manufacturing Plant, plastic extrusion
Weight (KG): 1000
Customized support: OEM
Gearing Arrangement: Helical
Output Torque: 850/870NM
Input Speed: 1500 RPM
Output Speed: 500/600RPM
product name: 2571 new design transmission gear industry reducer gearbox
Output torque(N.m): 1261/1273
Is-Customized: Yes
Packing: Standard Packing
Colour: can be customized
Output screw speed(r/min): 500/600rpm
Input screw speed(r/min): 1500rpm
Experience: 20 years
Rated power(kw): 132/160kw
Certification: ISO
Packaging Details: wooden box for 2571 new design transmission gear industry reducer gearbox
Port: HangZhou/ZheJiang for 2571 new design transmission gear industry reducer gearbox

Products Description Twin Screw Gearbox Features.— High Speed—Triaxiality parallel design improve B axis bearing capacity.—Simple manufacture and convenient assemply.Lower the cost.—Modular structure design achieve 2 kinds of gearbox torque grade. Twin Screw Gearbox Introduction.Twin Screw Gearbox adopting latest standard ISO1328, the precision of cylindrical gear of spherical involute, and combining our long term experience and specialty of twin screw extruder, SHTDN gearboxes are meticulously designed with top advanced designing ideas in the world for co-orientated rotating twin-screw extruders, with entirely independent Intellectual Property Rights.The gears are made of carburizing steel of high-strength alloy of good quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported gear grinding machines. Gear parameters are optimized and specially designed for the characteristics of twin screw extruders, reducing stress concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue strength and ratio of wide diameter. We have also adopted the latest designing idea and technology of heating treatment for the structure of gears, thereby ensured gears from uniformity of precision and strength.

SHTDN Gearbox Power&Torque Table
ModelCD(MM)Torque Grade(T/A3)RPM 300r/minRPM 400r/minRPM 500r/minRPM 600r/minRPM 800r/minRPM 900r/min
SHTD20N18<137.5kw11kw
SHTD25N22<1311kw15kw18.5kw22kw
SHTD30N26<1322kw30kw37kw
SHTD35N30<1318.5kw22kw30kw37kw50kw60kw
SHTD40N34.5<1330kw45kw55kw65kw90kw90kw
SHTD50N42<1355kw75kw90kw110kw132kw160kw
SHTD52N43<1355kw75kw90kw110kw132kw160kw
SHTD58N48<1390kw110kw132kw160kw220kw250kw
SHTD65N52<13110kw132kw160kw220kw280kw315kw
SHTD75N60<13160kw220kw250kw315kw450kw500kw
SHTD85N67.8<13220kw315kw400kw500kw600kw650kw
SHTD95N78<13350kw450kw550kw650kw900kw1000kw
SHTD110N92<13560kw710kw900kw1000kw
SHTD125N100<13800kw1000kw1250kw1400kw
SHTD135N110<131000kw1400kw1600kw2000kw
SHTD150N120<131320kw1750kw
Products Show Company Profile.HangZhou ZHITIAN is specialized in the manufacturing of replacement parts for twin screw extruder. So for has more than 20 years experience. Manufacturing gearboxes ,barrels and screw elements of twin screw extruder.We also provide you the refurbishment service for gearboxes and barrels.My company with strong technical force, excellent processing equipment, advanced production technology, strict inspection system and perfect after-sales service, praised by customers. Since my company’s products have been mature application in Leistritz,Coperion, Berstorff, JSW, Toshiba, Jwell, Steer and other well-known brands.All ZT keep pay attention to every step of the details,we are looking forward to the forge ahead together with you! FAQ Q: Are you trading company or manufacturer ?A: We are manufacturer.Q: How long is your delivery time?A: Generally it is 30-40 days if the goods are in stock. or it is 40-60 days if the goods are not in stock, it is according toyour order.Q: What are the benefits of being a CZPT distributor?A: Special discount.Q: What is your terms of payment ?A: 30% T/T in advance ,balance before shippment.If you have another question, pls feel free to contact us.

Types of Gearboxes

There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
gearbox

planetary gearbox

The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?

helical gearbox

The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
gearbox

helical gear reducer

A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
gearbox

Continuously variable transmission

A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.

China 2022 new design transmission gear industry reducer gearbox     car gearbox	China 2022 new design transmission gear industry reducer gearbox     car gearbox
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